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Opinions on older FT machines


Tool Clamp /spindle orient after power flash

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My VTC-16 (m32-B) was in the middle of a tool change when we had a power flash. Now, I cannot get the tool out of the spindle, manually, because the spindle is not oriented. I cannot do a spindle orient because the machine thinks that the spindle is not clamped. Kind of a circle that I cant get out of. I can go between alarms 280, and 284. Screen reads "tool 0". Number 9 is actually in the spindle. Probably a simple solution but have not found it yet. All help appreciated.

1999 mazak qt200 can EIA?

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Hi, just like the title said. I read somewhere that you can write g code on that machine. I wonder how to get there?

Is there a M code list for qt200? Thanks in advance!

Probing in EIA program format

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Hi
I'm running a mazak FH-6800 with a renishaw probe currently we just probe parta with a mazatrol program but now we are doing more EIA programs and me and my boss were woundering if its posible to probe our parts in a eia program so we could have the entire program be eia instead of using a sub program and going from mazatrol to eia. Thanks much.
:scratchchin:

Mazak newbie questions

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Hello,

I am been looking at purchasing our first HMC.......a 1990 MAZAK H400N 2 PALLET HMC WITH MAZATROL M-32 CNC CONTROL has come around. Can someone give some insight as to what I am getting into with the old of machine? Where in the lineage of controls does the the M-32 fall? I need something EIA compatible - don't know Mazatrol and don't really have the time to learn it - gotta make parts soon as it hits the floor. Any additional do's or dont's would be greatly appreciated!

Thanks much in advance!

SJR

Sub Spindle as tailstock?

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Anybody know how I can use the subspindle as a tailstock?:scratchchin: This is on a SQT18ms with T32-3 control. I only have Mazatrol programing. Thanks

Trying to program M32 and can't get it to do what I want. Help!

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What I want to do is simple.

Imagine a block in your vise 1.65" x 1.65"

I want to remove material to make it .636" x 1.65" x 1.8" deep.

I would like to use a 1" endmill and make every cut at the 1.8 depth, and step over .03" (or whatever works well) until I hit my rough size (leaving .01" for a finish pass)

Line RGT only allows for one rough pass and one finish pass, so that's out. I suppose i could write a shit ton of LIN RGT processes but there has to be an easier way.

I could use the STP process for endmilling but I don't need to machine all 4 sides of this feature, just the 2 so I'd like to avoid all that air cutting.

The best thing I came up with is to do a Facemill process (I guess Endmill would work too- Top Mill) which would let me hold that 1.8 depth and stepover the amount I specify.

I did this using Y unidirection so I can climb mill each pass. The issue is, even though this works, I can't figure out how to make the cutter go to where I want to start cutting. I have the two corners of the square setup correctly to allow me to climb mill and I let it auto set the approach points. That sort of worked but the tool was like a half inch away from actually cutting any metal.

When I changed the X approach point to a smaller number, for whatever reason the tool wants to go to X1.325 (good) and Y (safe clearance number, can't remember exactly right now) then instead of just making it's first Y- cut (im starting upper right and cutting lower right, XY 0 is the center) it wants to first make an X+ move of .4xx" and then start cutting Y- (cuts air) It runs but I did not have the patience to see at what X location it stopped at.

Running it through my tool path it looks ok with the rough on each side of the block, then a LIN RGT finish pass on each side.

How do I reduce the amount of air cutting? I can live with one or two but not 15.

Im entirely open to a different process if it would work better so any suggestions you guys have, I'd love to read them.

Thanks.

QT20n Z axis servo alarm 14

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Hello, I have been seriously enjoying my QT20n......but with the onset of the really hot weather (100 or so) I have been getting a Zaxis Drive alarm.

Everything will work fine in the morning, but once the temp gets over 95ish I will get the drive alarm.

It is the 4th LED down on the TRA 41a drive. The book says it is a fin overheat alarm and will disable the drive at 80 (180F) degrees C and reenable at 55C (130F). I am a very light user of the machine, and there is no way its getting that hot.

I got the error this afternoon, and just went home. I came back a few hours later, and the machine had cleared the alarm. I finished running one part for about 3 minutes, then spent the next 15 minutes writing a new program. Just as i finished the program, I got the alarm again.

I immediately pulled out the drive, and could feel no heat above ambient on the heat sink. It was about 97 degrees at that time.

I see a device on the heat sink that is probably the temperature sensor. It changes resistance when I put a hair dryer on the heat sink. I guess it's a type of thermistor. Seems to range between 54 and 59ohms when heated.

The alarm was Z Drive Axis 14, I believe.

Just wondering if anyone has dealt with this before?

Some time tomorrow, I suppose I will check the resistance on the x drive to compare.

Its definitely not shutting off because of excessive heat generated by the drive itself, as it's probably not over ambient by more than 10. degrees F.

Mike

where to sell my QT20 lathe ?

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Where are some free boards to sell my machine ? I have listed on Craigs list. Not ready to put on ebay due to fees. I am not a dealer .

I also have about 100 sets of jaws. Mostly soft jaws some hard jaws and pie jaws. I may sell these seperately. They are for a Howa 10" chuck.

Please post links if possible.

Thanks

Problems FREQROL SPINDLE DRIVE

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Hi guys,

I have a problem witha a mazak horizontal machine , this machine show alarm 51 spindle alarm in the CRT sreen .


To review the conrol cabinet, the FREQROL spindle drive is off the light of display and LEDS is not light.
I begin to check the incomin voltage in 3 phases and have 200VAC also check fuses for blown posible but this is ok , the voltage incoming to SF-PW ( power supply) is a 200VAC in the 2 phases .

And to check visuality the power supply (sf-pw) this not light the internal LED and dont have out voltage.

Someone can helpme whit this problem ?

Thanks .....

How to edit while running my t-2?

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Hello Mazak Wizards.

As the post says, I swear I read here on the forum the method used to edit a separate program while running a different one.

I have some copper nickel parts that take forever, and I want to work on writing other programs while I am making these parts.

Is there a way on my T2-cam control?

Thanks,

Grant

Uh oh over my head, QT15 is winning the battle

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Our little QT15 is kicking my tail pretty good. I just did a LCD swap in a QT15N and was getting the orange screen of doom on the QT15 so I took the old weak monitor out of the 15N and put it into the 15 but get the same orange screen issue. The hydraulics dont fire up either, no light in the work area and the panel doesnt light up. The previous monitor was popping and arcing into the cabinet. But I dont think it was bad it may just have been the ground strap that went around the backside of the monitor. The hydraulics not coming up and the orange screen leads me to believe we have a power issue BUT power is 208 and we set the T-former to 210. I did add about 1.5 gallons of Vactra 25 to the reservior to get it in the sight glass. Still the issues remain.


Oh and Mazak thanks for the bracket change between identicle monitors...that was fun.

So I am going to
1. Check power to the hydraulic motor
2. Was it the FX701 board that was video?

Alarm 55 - Motor Overload

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I was parting some al in my trusting QT10 (w/ T1 control and a FRS-A drive) and the spindle motor stopped mid cut with a 55 overload alarm. The spindle at first would try to turn, flip over a few times, then error out. Now I can't even turn the spindle on and I can't key in a spindle speed on the op panel. The drive was making humming/whining sounds while not doing anything, spindle on speed zero.

On the main card I have no error lights, on the FRS-GA card led 51 is out and the manual says to replace the card. The machine doesn't make me enough money to spend $1500 to have mits refurb it (side business that has been out of business since my daughter was born, only have time to use it a few hours a week.) There are other things wrong with the drive, the load meters don't work, there are alligator clips jumping things out, some parts are loose and traces broken, but up until now any overload alarm has be rectified by replacing a fuse and I can't find any that are blown/tripped. I checked the power supply and as best I can tell I have the correct voltages on the correct places.

Does anyone know what the LED51 actually does? I would like to either try and replace the bad component, find a donor card on the cheap, or pony up for a VFD conversion. With so many other things jacked up on the drive I hate to sink much money into it. I read the thread about replacing a FRS-E, I don't know the difference between the E and my A. The iron is in great shape and it works very well so I don't want to scrap it.

Mazatrol T2 position display

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Hello everyone,
We just picked upa QT-10 with the T2 software. It also accepts EIA programming which we are trying to use for now. We managed to load g-code program and run it. I was wondering if there is a position display so that we can actually see distance to go or even which line of the program it is running. Any help would be appreciated.

thx

Point machining clearance???

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Hey, I'm working on a integrex 400y with fusion 640 and I'm just circle milling a couple holes. The strange thing though, it starts approx 0.4" above the piece even tho all parameters seem to be fine (U3&U42=0.078"). I also looked up U91 and U92 - seems to be alright..
Does anyone know what I might be missing?

Thanks

SQT 250 MS live tool noise

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Machine was new to me in 1999 and runs 99.99% acetal rod. Some of it with live tooling. Last week the live tools started making some noise and I thought it was the attachment itself as the geared head was a bit warm. I spun it by hand and could feel nothing, felt solid. Then I indexed the turret and a small different sound came out just before it rotated to the next tool. After getting a ladder to the back of the machine the sound seems to be coming from the live tool spindle motor, same one that indexes the turret. Could it be something else? I connected the C axis and powered up the live tool and quickly shut it down, nasty noise like a shot bearing. We stopped running the machine because the sound got real loud after just a few turret moves.

Newbie to CNC

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G'day all, I'm fairly new to CNC but time to learn. I have recently purchased a VQC20/50b machining centre to play/learn on. A couple of questions for those in the know. I would like to expand the memory on the machine. Does any one know a part no. for a module that will work on this machine without major dramas. This will probably be the first of many questions :eek::eek::eek::eek:.
Thanks in advance.

Regards Bob

create new directory

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i am new to mazak. my directory is full. how do i create a new directory or increase the size[number of programs it will hold] for existing one? how do i switch between directories?

Spindle Drive FR-SF

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Hi guys!

In the hirizaontal machine center mazak control fanuc10 I have a problem .

The message in the screen is AL44 orient malf.1

previously I repair the power supply SF-PW of the spindle drive becose this no lighting any LED .

I repair the power supply and the spindle drive power up normallity this light the LED but

The display not LIght .

And inthe screen show the message AL44 ORIENT MALF.1

Anyone can helpme whit this.

mazak 200ms alarm 218 exceed time out

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when in program m06 open jaws turns me message after 20 sek alarm 218 exceed time out. maschine is mazak 200ms quick turn , fusion 640.
anybody had this problem ?
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