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Mazak tool change height

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Any one know how to change the height for "z" when goes to changes tools? This for VNC 510c martix control.. guess i should have put that info in..

The Tool charger was has been making some larger then normal sounds... I can see where the tool charger is hitting the tool holders... I need move the head "z axis" down by about .04 ish.

I found out it M16 parameter but I have no such luck getting it to work

Thanks

parameters to change livetool presets

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i am running a nexus qt 250ms. the issue i have is with my live vertical mill. when i put in a mill, the tool data will only let me extend the mill 1" from the collet. if i try more , i get a "tool too long" error and tool eye will not measure tool. is there a way to change the parameter so i can use a longer mill ? i am turning a 3" shaft to 1" and need to keyway this part, but my mill is too short to reach.

Base Coolant M code?

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We just got a new 3 axis VMC. The table is stationary and the head moves.
It has a coolant spout with it's own pump behind the table and travels side to side with the head to flush the chips so they don't pile up behind the table.
I can only turn it on by using the coolant key on the control.
It does not come on using M8.
Does anyone know if it has an M code to turn it on?

Cyber Production Center (CPC)

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Hello everyone,

I'm just new to the site. Wondering if anyone is using Mazak's CPC software for monitoring machines?

I'm currently using the Tool Management module in combination with data carrier pull studs to preset all my tools offline.

I would like to add the Cyber Monitor module to be able to monitor the machines and be alerted via email/sms if any alarms are thrown due to the amount of time I am relying on "lights out" run time.....

Does anyone have any exposure to this?

Is there any 3rd party software that anyone would recommend that perform better?

Thanks in advance for any responses!

Drill Centers

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Hi

We have just recently put in a Mazak QT20N, Nice machine and runs well, really pleased with it on the first couple of jobs it did (Basic OD and ID turning). However using a 35mm U drill today and basicly wrote it off due to it being off center (2mm below). Worried that the turret might be off in some way, Is there a set offset for drills in the X axis? Can't find one in any documentation I have (I used an offset that was all ready in the machine) I had a lot of trouble clocking up the OD tool holders afterwards? What is the best method of checking everything is in line, where to start?

With regards

Will

Alternate source for SQT15-MS Sub-spindle bearings?

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I need to quickly replace the sub-spindle bearings in my '96 SQT15MS and Mazak is out of stock and the price is $2750 for the pair. Does anyone know of an alternate source that you have used in the past that is good at cross referencing bearings and has decent pricing?

Thanks,
Dan

Mazak VCN-510C M64 Windows alarm at shut down

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Hi all,
I am getting a windows alarm on my 510C when we shut down the machine. The alarm is, "M64atmain. This program has performed an illegal operation and will be shut down". We have 7 Mazaks both turning and Milling and have had this several times before.
Mazak service answer is you need a new hard drive and HR113 board. At the sum of around $3-$5K depending on the machine. All they will tell me is that likely there is a currupt file. The hard drive is a $100.00 laptop hard drive. The machine still functions fine and we run it every day. But I guess it could crash or not start at all some day.

Has anyone figured out how to fix?
Thanks,
Chris at STAR.
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How to implement O9000 ATC macro in Yasnac MX3 ona VTC41 1991

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Dear members,

First off, I apologize for this long post.
If someone sees the challenge in this, they will read this all the way and try to make sense of it.

I am either seeking help in making my own written macro work, or explain details on or how to implement Mazak's one into my Yasnac MX3 controller.

Here is the whole story:
I have been successful in bringing a half dead Mazak VTC-41 back to life.
Unfortunately I didn't expect a basic machine function like an automatic tool change not to be part of the ladder program, and so it happened that I never made the O9000 programs visible and backed them up before regenerating the system.

Regenerating the system was necessary due to data corruption giving me constant random errors.

I did receive several ATC macros for this machine which it looks like had ATC 430-1 A installed originally (says it on old floppy drive). I did receive ATC 430-3 from Mazak the other day, but have questions regarding implementing it.

The macro is an O9000 program which would be called up by a T-command and processed as a macro if I set Pm #6134 to 1. At the same time, the value of my T command would become the argument of common variable #149, which it does, but........

well to shorten this long story, I wrote this the other day... in conjunction with an empty O9000 to get the T value put into variable 149.
It does everything but turn the carousel at all.

%
O9001 (I CAN CALL THIS MACRO WITH AN M06 COMMAND BY PUTTING A 6 INTO PARAMETER #6130)
N0010 M05;
N0020 G30 X0.0 Y0.0 Z0.0;
N0030 M19;
N0040 M16;
N0050 M12;
N0060 M11;
N0070 G0 Z4.8;
N0080 T#0149 M6;
N0130 G30 Z0;
N0150 M10;
N0170 M13;
N0190 M15;
N0210 M99;
%

The one from Mazak has conditional expressions and looks like this:

Let me one of my biggest questions right at the top before you read the whole macro.
My biggest question is:
If the macro starts a so called repeat command "DO" which states in the manual like this:
While <conditional expression> is satisfied, the blocks between DO m and END m are repeated.
When it is unsatisfied, the process branches to the block next (below) to END m. (m=1, 2, 3)
why am I seeing every single repeat command in the following macro with nothing in between DO and END?


And also, in line N10, why is the call up of the program number in there?

HOW DO I IMPLEMENT THIS MACRO PROPERLY INTO A YASNAC MX3. (SORRY FOR YELLING;-)

I put an explanation of the variables and decimal values according to my manual next to some lines.
%
O9000 (O9000 can be called up as a macro by a T command)

(AUTO TOOL CHANGE 430-3)

#1=#4003
#2=#4007
#3=#4001 (#4001-40021 gives modal G code information from group 01-21)

WHILE[#1000EQ1]DO1 (#1000 IS A SYSTEM VARIABLE: INTERFACE INPUT SIGNAL; 1 is a collectively read decimal value of 16 point (bit) input signal)
END1
IF[#4014EQ67]GOTO10 (#4014 IS A SYSTEM VARIABLE: MODAL INFORMATION OF SEQUENCE NUMBER)
G67
N10 IF[#4015EQ50]GOTO20 (#4015 IS A SYSTEM VARIABLE: MODAL INFORMATION OF PROGRAM NUMBER)
G50
N20 G00G40G80G69
G91G30XY0Z0T#4120 (#4120 IS A SYSTEM VARIABLE: MODAL INFORMATION FOF T CODE)
IF[#1001EQ0]GOTO4
IF[#1004EQ1]GOTO2
IF[#1003EQ1]GOTO3

WHILE[#1005EQ0]DO1
END1

G91G28Z0
WHILE[#1006EQ0]DO1
END1

G91G30Z0
GOTO4
N2
G91G28Z0
WHILE[#1007EQ0]DO1
END1

G91G30Z0
GOTO4
N3
WHILE[#1005EQ0]DO1
END1

G91G28Z0
N4
WHILE[#1001EQ1]DO1
END1

G#1G#2G#3
M99
%

#1000 through 1015 and 1032 are interface input signals variables.


Any help is greatly appreciated, I hope that there are some people out there that are macro gurus.

Sincerely
Oliver Hanisch

Can't cut threads with normal spindle rotation

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My lab has a Mazak SQT-15MS (circa 1991) running T32 control. Despite her age, she runs well. However, I cannot seem to cut threads with normal spindle rotation. Using the Mazatrol threading process, the machine will traverse to the starting point of the cut, and just sit there with the spindle spinning, indefinitely. No alarms are thrown, and it appears to have a G32 in the register. However, if you reverse the spindle direction (via the tool data menu), the program will run. Unfortunately, this means that I can only cut left-hand threads.

With the spindle spinning in reverse, I can cut in Z+ or Z-, but the spindle HAS TO BE spinning in reverse. I could flip the tool upside down and move in Z+ with reverse spindle to cut right-hand threads, but then the tool accelerates through the part, and the threads near the shoulder have the incorrect pitch.

I checked U38 (accel distance clamp), and it seems fine. I've perused the other user parameters associated with threading, and everything seems to make sense. Like I said, she'll cut threads with reverse spindle, no problem. I suspect that one of the parameters not listed in the manual is wonky. Our back-up battery is shot, and we've had all the parameters cleared when we've lost power. We have a copy of the full parameters list from Mazak, but there's no explanation of what any of the unlisted parameters do. There are a few unlisted user parameters that don't match up with the list we have, but I don't want to start changing things without knowing what'll happen (especially since a few of the parameters on our list are scribbled out with three or four different values written next to them).

I also wrote some basic g-code using a straight G32 and not much else, and the program would run fine with an M04, but not an M03.

No amount of searching the internet has proven helpful. Any help would be appreciated.

-Mike

Control Variants - need basic education

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All,

Hunting thru Mazak cnc turning centers trying to find one right for me. Not there yet and still looking.

I am confused by all the control variants and was asking for some guidance. I have seen T Plus, T32-2, T32-3, T32B, T-1 and T-2.

I think I have established T1 and T2 to be the oldest chronologically but then I get lost from there.

I'm going to buy in the "older" category of machines just based on my price point/ability to afford unless the miracle of lottery strikes :crazy:

Anyone have a quick synposis for me?

Thanks in advance!

mazak quickturn 100

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Well we had crash while the lathe was indexing we had 1.5 inch drill into the chuck


Now the machine lost the tool position and I tired restoring using the home reference as outlined in the maintenance manual. Now the home T1 position is either to high or way to low

Quickturn 100M

640T Control

EIA problem on QTN 300

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I try to open my program with "classic" G-code like in EIA/ISO manual on QTN 300 but all I can see is error 807. What can be the reason? EIA option is available and selected.

loading programs to usb drive

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i know that saving program files to a usb drive over-writes the current directory on the drive. is there a way to save programs one at a time to the drive without changing the files already there? also, if i load files from the usb drive will they replace the directory on the nc?

One clean QT15

Mazak QT1 CPU down

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Just had the spindle drive repaired on my qt 1, Im getting message on screen CPU down, control will not stay on, seems like I have no power to the nc unit, checked for ac 100volts , nothing.. any ideas would be appreciated!
:cryin:

SQT 300MY - EIA program issue

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Trying to engrave on a 5.00" OD part and I am having trouble with the direction of my C axis. It is only traveling in one direction. So if the angle I need C to go to connect my letters is opposite of the direction it wants to go then it will travel all the way around the part to get there instead of going backwards. Has anyone had similar issues? We usually dont do EIA programs on our mazaks but for this job it was needed. Here is a sample and more descriptions.....

N100 G20 G90
N102 G0 G30.1 U0. V0.
N104 M200
N106 G28 H0
N108 G0 T1111 M8
N109 G0 G97 S1000 M203 M08
N110 M212

(this 1st section is milling a number 1 and does it fine)
N112 G0 Z-1.
N114 G98 X5.1 Y0
N116 G0 C61.2089
N118 G1 X4.98 F15.0
N120 Z-1.25
N122 Z-1.1875 C62.6413 F200.0

(this section is trying to mill a number 3 and will wrap around the part to get to some of the angles,
something I learned is that as long as my angle gets bigger then it works just fine but if it starts bigger and tries to go back is when it will wrap to try to get there. In the sample below, going from C69.087 to C68.7289, it will go all the way around the part, it goes around the part several times trying to makes this lil ol 3. In the sample above, from C61.2089 to C62.6413 works no problem.)
N124 G0 X5.1
N126 Y0 Z-1.0625 C69.087
N128 G1 X4.98 F15.0
N130 Z-1.0313 C68.7289 F200.0
N132 Z-1.0156 C68.3708
N134 Z-1. C67.6546
N136 C66.9384
N138 Z-1.0156 C66.2223
N140 Z-1.0313 C65.8642
N142 Z-1.0625 C65.5061
N144 Z-1.0781 F.02
N146 Z-1.1094 C65.8642 F.125
N148 Z-1.125 C66.2223
N150 C67.6546
N152 C66.2223
N154 Z-1.1406 C65.8642
N156 Z-1.1719 C65.5061
N158 Z-1.1875 F.02
N160 Z-1.2188 C65.8642 F.125
N162 Z-1.2344 C66.2223
N164 Z-1.25 C66.9384
N166 C67.6546
N168 Z-1.2344 C68.3708
N170 Z-1.2188 C68.7289
N172 Z-1.1875 C69.087
N174 G0 X5.1


Thanks in advance!

mazak qt10 programming question

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ID:	68794 Hey guys take a look at this part and tell me what you think is the best way to make it I have been trying to make this part happen I can run it in aluminum but when I try in stainless It destroys my internal tooling ( chamgroove ) solid carbide, I have tryed several different types of tools and get the same results with all I am running the tooling as per ISCARs recommendation but still no Joy. The Iscar rep said that I have the tool too high but I dont see how thats possible with the tool and holder having flats on them the I.D. on this part is min .533 max .680 I have double checked the tools to make sure that I have enough to do the features and all seems to be O.K. I think my problem in stainless is I have no way to evacuate the chips and they are getting cought behind the grooving tool and crowding it but I could be wrong somebody please tell me what they think. I am fairly new to Mazak but seem to be able to program it pretty well and like I said I can get a good aluminum part. The stainless is 304, thanks for your input and I hope the attachment works
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Nedhelp Postporcessor for Featurecam Mazak SQT 15-MS t-plus

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Hi
Does anyone have a working postprocessor to Mazak SQT-15 MS Featurecam metric or inch
need support for milling and subbspindel system mazatrol t-plus .
Best Regards Torbjörn K.
Mail: kbrracing@gmail.se

ID Groove

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Running a program that requires a number of ID grooves, Groove is 37 ID 44 OD 4.80 wide. Top header in program states 9.5mm minimum bore as there is a small bore at the back of the part, front is bored out to 37.0. When the grooving tool comes in it does so at 9.5mm which will cause a crash with the back of the tool. I want it to come in at clearance to 37. if I program 37 minimum bore it works fine but the rest of the program has illegal cutting points. How do I set the approach size for an ID groove.

Thanks

Will

HCN-4000 vs HTC-400

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Hey Guys,

We're thinking about upgrading. Now I know this isn't much of a comparison given that the HCN is really in a class of its own compared to a lowly HTC-400 But if you took the same programs, even feeds and speeds (yea, i know we can probably "git" after it more with the HCN) from a HTC-400 and put it into a HCN-4000 how much cycle time reduction could you see? I know it depends on a lot of things , but I'm just looking for some input from someone who may have experience with these two. :scratchchin:

We're a job shop, but typically run lot sizes of a few hundred up to 10,000 pcs. Our current cycle times usually run between 4 minutes - 15 minutes. Sometimes its a single part hitting every side with 5-20 tools, sometimes its a tombstone loaded up with parts.

Thanks,
Tom
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